Basic Info.
Nominal Pressure
150-2500lbs
Channel
Straight Through Type
Structure
Fixed Ball Valve
Function
Blow-Down Valve, Relief Valve, Atmospheric Valve, Bypass-Valve
Temperature
Low Temperature
Application
Industrial Usage, Water Industrial Usage, Household Usage
Body
Split Body or Integral Body
Ball
Enp,Chrome Plating,Tungsten Carbide,Chrome Carbide
Seat Ring
Single Piston Effect or Double Piston Effect Seat
Seat Insert
PTFE,Rptfe, Nylon, Devlon, Peek,Molon
Fire Safe
External Leakage Prevention, Internal Leakage Prev
Sealing
Double Block and Bleed
Cryogenic Services
Extended Bonnet for Cryogenic Services
Trademark
O. E. M or AEA Brand
Transport Package
Plastic+Wooden Case
Specification
1500*1500*2000mm
Product Description
AEA VALVE, DOUBLE BLOCK AND BLEED FLOATING & TRUNNION MOUNTED BALL VALVE
AEA Double block and bleed Ball Valve require two isolation in one line and a bleed function. It is applied to control the flow between the two 'ball valves' cavity in order to block the downstream pipeline in a safety way. The double block is playing the role of venting the pressure safety during maintenance by a valve stead of two bolted valves| Standards of compliance |
| Factory certification | ISO 9001-2008 | Quality management system |
| Valve design & tests | ANSI B16.34, API 608, API 6D / ISO 14313, ISO 17292 | Valve design |
| | ANSI B1.20.1 | NPT - National Pipe Taper thread |
| | DIN 3852 | BSPP |
| | ANSI B16.11, EN 12760 | Socket weld end connection |
| | ANSI B16.25, EN12627-4 | Buttweld end connection (schedule 5, 10, 40, 80) |
| | ANSI B16.5, EN 1092 Pt 1&2 | Flange dimensions |
| | NACE MR-0175, ISO 15156-1/2/3 | Materials for use in H2S-containing environments in oil and gas production |
| | EN 12266-1, API 598 | Testing of metallic valves - pressure tests, test procedures and acceptance criteria. |
| | API 607, ISO 10497 | Testing of valves - fire type-testing requirements |
| | ISO 15848-1 | Industrial valves - measurement, test and qualification procedures for fugitive emissions |
| Certifications | PED 2014/68/EU Module H | Pressure equipment directive |
| | ATEX 2014/34/EU | equipment and protective systems intended for use in potentially explosive atmospheres (optional for actuated unit only) |
| | IEC 61508-2 SIL 2/3 | Safety integrity level - functional safety of electrical/electronic/ programmable electronic safety-related systems (optional for actuated unit only) |
| Documentation | EN 10204 2.2 / 3.1 / 3.2 | Metallic materials - types of inspection documents |
AEA Double Block and Bleed Valves comply with ASME, ANSI and API standards. The advanced features incorporated onto our range of floating and trunnion ball valves are also designed into these double block and bleed valves. These features are requirements by end users such as Petrobras, Aramco, BP and Pemex - which includes ISO 15848-1,2 fugitive emission tests.
AEA carry out NDT tests on sample castings per batch to ensure high quality castings for our "right first time" production philosophy.
Product Design Features
-Ball - Floating Ball or Trunnion Mounted. Choice of bleed valve.
-Gate Type - Stelited Seats. Choice of bleed valve.
-Sealing options including additional graphite, O-rings and/or lip seals.
-Seating options including PTFE, PEEK and metal seated.
-Seating options including Devlon, Nylon, PTFE, PEEK, PCTFE and TCC metal seated.
Production Range
-1-1/2" to 8"
-150lb to 2500lb
-Full and Reduced bore
-Manual and Actuated
-Ball Needle Ball
-Gate Needle Gate
Material Scope
-Statoil approved QTR qualified to NORSOK M650 edition IV.
-Carbon and Low Temperature Carbon Steel
-Austenitic and Super Austenitic Stainless Steels
-Duplex and Super Duplex
-Nickel alloys and Super alloys eg 6Mo, Hastelloy, Inconel and Monel.
All from high quality forgings & castings. Other material combinations available against specific requirements.
Option
-Metal Seated Ball valves with Tungsten Carbide Coating (TCC) on the seat and ball
-Inconel overlay seat pockets
-Hot Dipped Galvanised Bolting (HDG)
Features & Benefit
-Benefit
Our DBB valve design can be effectively used in critical applications like instrument take-offs, sampling systems, chemical injection and severe applications like sour service where the material compliance to NACE MR-0175 is assured.
- Body Design
AEA design is built to be suitable as standard for most customer specifications in terms of corrosion allowance requirement.
- Body Sealing Design
Body seal design is modular. Therefore, we are able to meet our customers body sealing specifications including lip seals and other sealing options. Body seals feature O-ring plus graphite as standard rather than O-ring or graphite only.
Design Feature
-Design Option
Our DBB valve can be manufactured in different variations. Whilst maintaining the main blockage device as a ball, the bleed device can be designed to suit customer requirement with needle, gate, and globe options available.
-Design Standard
The DBB valve can be manufactured in both Floating and Trunnion types, exotic materials and any combination of end connections.
-Engineered Seat
Compensate for wear and pressures to prolong sealing life. Seat is thicker and seated deeper in the valve.
-Self Relieving Seat
With double block and bleed.
-Sealant Injection
Optional sealant injection system.
-Stem Design
Stronger stem, meaning a higher MAST value, with no impact on break torques. The stem slot into ball is deeper and slightly curved which gives better control of ball and reduced risk of shearing. Our stem design incorporates a tamper proof antistatic device and is blowout proof.
-Stem Sealing Design
The stem O-ring is located in the body which reduces the friction on the sealing area and so improves performance and provides a long cycle life as demonstrated by our Fugitive Emissions Testing. The stem seal design also features live loaded packing.
-Actuation Ready Design
Large ISO plate and plate design reduces the time and cost of actuation. Uniform torques provide prolonged cyclic life.
-Locking Device
Standard on lever and gear operated valves.
-Test
AEA test to API 6D, API 598/EN 12266-1. Fugitive Emission Testing to ISO-15848-1,2. Fire safe to API 607/EN ISO 10497. All tested in-house.
Address:
Dong′ou Industrial, Oubei Town, Wenzhou, Zhejiang, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, OHSAS/ OHSMS 18001
Company Introduction:
AEA Valve is an internationally renowned brand of industrial valves certified to ISO 9001, CE, API and Ad-Merkblatt with manufacturing locations in China. With a total built up area in-excess of 20, 000 sq. Mtrs presently, AEA Valve specializes in manufacturing Gate Valve, Globe Valve, Check Valve, Floating Ball Valve, Trunnion Mounted Ball Valve, Fully Welded Ball Valve, Fixed Cone Valve, Plunger Valve & & Russian GOST Valve. Used world-wide by Oil & Gas, Power, Chemical, Petrochemical, Water & other Industries. Modern production methods as well as continuous process improvement result in highly efficient production in accordance with the highest international Standard. AEA Valve has invested in the development of new products, quality assurance and protection against harmful emissions in order to assist customers in safely controlling their fluids. This is supported by numerous references from satisfied customers. AEA Valve strives to be A " one-stop" world-wide supplier for all valve requirements, be it for applications requiring Gate, Globe, Check, Ball, GOST Valve, Fixed cone valve or Plunger valves. With a track record of supply spanning over twenty years, AEA Valve has developed an enviable reputation for quality & reliability of product at competitive prices.
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